Laser Cut Chainmail

We’ve made costumes for years.  Whether for Halloween, or plays, or cosplay, we’ve made them.  One costume that Sam has wanted is Havel the Rock, from Dark Souls.  There will be more on this build later, but one of the pieces of armor builds is chainmail.  You can make authentic chainmail with metal rings, very painstaking.  Or you can try one of the different methods for making chainmail-like fabric, cloth, or other simulations.  We’ve tried cutting rings from pvc, but again, this is very painstaking.  I’ve tried 3D printed chainmail sheets, but this didn’t work very well.

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A while ago, we saw a video of Adam Savage showing some laser cut chainmail designed by Ben Eadie at Foam Armory.  It looked really cool, but we didn’t have a laser at the time.  Fast forward to today.  We do have a laser, and we did cut some out.  Let me tell you, it is beyond cool.

Chainmail Freshly Cut

Chainmail Freshly Cut

One Sheet of Chainmail Fresh From the Laser

One Sheet of Chainmail Fresh From the Laser

Chainmail Strips

Chainmail Strips

Closeup of Chainmail Strips

Closeup of Chainmail Strips

Here is a sheet of chainmail made from weaving about 12 sheets together.

Chainmail

Chainmail

Closeup view.

Chainmail Closeup

Chainmail Closeup

 

Comgrow ComGo Z1 10W Laser Engraver

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